Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 high accuracy electric type capsule filler
Model:GR-200
Production capacity:12000 pcs/h
Net weight of machine:700Kg
Overall size of machine:720×680×1700(mm)
Accuracy:≥99.5%
Voltage:AC 380/220V 5060Hz
Total power:3KW
No.of segment bores:2
Vacuum:20m3/h-0.04-0.08Mpa
Dust collector:17.6Kpa 180m3/h
Noise:<75DB(A)
Making rate:Empty capsule 99.9% Full capsule 99.8%
Applicable capsule:000,00,0,1,2,3,4,5#,00 # -5 # Capsules / safety capsule A-E
Filling error:Western medicine:±3% Chinese medicine:±4%
Water flow:250L/h
Inlet pipe inner diameter:20mm
Drain pipe inner diameter:27mm
Working temperature:21 ° C ± 3 ° C
Working plant height requirement:Manual feeding ≥2.6m, vacuum feeding ≥2.8m
Working environment relative humidity:40 to 55%
Applicable product:Power、granule、pellet、tablet
12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 is an upgraded version of semi-automatic capsule filling machine. It is mainly used to fill powdered, granules and other materials into hollow capsules (000#, 00#, 0#, 1#, 2#, 3#, 4#, 5#). Equipment. The product can automatically complete the production process of sowing, sub-sac, filling, lock-in, waste-removing, finished product output, etc. It has the advantages of accurate loading, stable operation, no dust, etc. It meets GMP production requirements and is filled with Chinese and Western medicine and health care products.
Features
1. Design science. The product is structured and modularized, with simple operation and extremely low failure rate.
2. Safety first. The safety concept runs through the sowing, gating, feeding, and emergency stop to ensure the safety of the drip.
3. The splitter adopts the German 3-second Zeiss optical indexing head indexing, and the indexing shaft is finished in one time, with high precision and error ≤3%.
4. The design of the turntable has obtained the utility model patent. The SIL imported rubber silicone sealing ring is used to effectively block the powder into the turntable. The sealing is good and there is no dust overflow pollution. The horizontal double shaft of the turntable adopts the PTFE oil-free bearing, and there is no need to refuel for life. Maintenance; modular structure, with a little moving operation, easy to remove and wash, replace the mold, completed within 15 minutes.
5. The filling mechanism obtains the national new patent, adopts three-dimensional adjustment, makes the measuring plate evenly stressed, adjusts the loading accurately and quickly, and is equipped with a powder recycling device. The recycling rate is 100%, which reduces waste and improves economic benefits.
Machine dimension:
Structure in details:
Machine detail parts:
Machine parts and brands:
Description | Specification/Model NO
| Original
| QTY.(set) | Mark |
Exactitude intermission
graduator | 83D-6 83D-8 | Shandong China | 1 |
|
main machine | XDW1.1 | Shanghai chian | 1 |
|
vacuum pump | SZ-0.2 | Shanghai | 1 |
|
cleaner | 1.1KW | zhejiang china | 1 |
|
Man-machine interface
| TK6070Hi | WEINVIEW | 1 |
|
transducer | VFP015B21A | AirTAC | 1 |
|
PLC | DVP14E | AirTAC | 1 |
|
light axis | DKNΦ20-25 | Japan | 1 |
|
beeline axletree | SDE25Y | Japan | 4 |
|
beeline axletree | SDE20Y | Japan | 8 |
|
beeline axletree | SDE13Y | Japan | 10 |
|
beeline axletree | SDE12Y | Japan | 8 |
|
beeline axletree | SDE10Y | Japan | 10 |
|
roll-pin axletree | IKDCF18 | Japan | 1 |
|
hot relay | 3UA59 | China | 3 |
|
relay | 3TB43 | China | 1 |
|
relay | 3TB41 | China | 3 |
|
breaker | 5SJ63-25 | China | 1 |
|
breaker | 5SJ61-6 | China | 1 |
|
sensor | LJC30A-H-Z/AB2 | Shanghai, China | 1 |
|
Opertaion process:
Capsule filling machine can automatically finish the production process including sowing, capsule separating, filling, locking, unqualified capsule rejected and finished products output. It has the advantages of accurate loading, stable operation and no dust. This capsule filling machine meets the GMP requirements, capsule filling machine is an ideal equipment for filling Chinese, Western medicines and health care product .
Machine pictures:
1. Tamping Mechanism enables capsules to be filled with a weight variation of 3 %.
2.Quick changeover for a variety of capsule sizes with minimal follow-up adjustments and maintenance requirements.
3. closed system protect your product from contaminants, and allow a dust-free production
environment for better health and easier cleaning
4.Adjustable gap between dosing disk and tamping plate ensures minimum spillage of powder.
5.Unit goes with touch panel, control by PLC.
6.All contact parts of medical powders are made from a corrosion resistant stainless steel 316.
7.Automatic vacuum removal of the air in the dosing tube to give more accurate weight of the filled capsules
8. click-moving control system, make and easier operation and clearness.
9. Safety System
Machine stops automatically in the event of following problems through safety interlock system.
No capsules
No powder
Customized part according to different type of capsules:
Capsule tablet application scope:
Capule filling machine with feeding system:
Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment for Institute of pharmaceutics,Hospital,Pharmacy,Pharmaceuticals Factory
Sample pictures:
Other models of capsule filling machine depends on production capacity:
Wooden case packaging and shipment: